Why Misplacing and Losing Your Stillages Could Cost Thousands

Smart Stillage

In the fast-paced world of industrial logistics, efficiency and cost-effectiveness are paramount. Stillages, also known as roll cages, pallets or containers, play a crucial role in material handling and storage within warehouses and manufacturing facilities. However, the misplacement or loss of stillages can lead to significant financial losses and operational inefficiencies. In this blog, we will explore the importance of stillage tracking, focusing on the benefits it offers in terms of location, motion analysis, and maintenance. Let’s dive in and discover how implementing a robust stillage tracking system can save you thousands.

The Significance of Stillage Tracking

Location Tracking

One of the most critical aspects of stillage tracking is knowing the precise location of each stillage within your facility. A lack of accurate location information can result in lost time and resources as employees search for missing stillages. Additionally, misplaced stillages can lead to delays in production schedules and hamper the overall flow of materials.

A reliable stillage tracking system provides real-time location data, allowing you to quickly locate and retrieve any stillage, streamlining material handling processes and minimising downtime.

Motion Analysis

Understanding the motion of stillages within your facility can offer valuable insights into your material flow. By analysing how stillages move through the facility, you can identify bottlenecks, optimise workflow, and improve overall efficiency. This data-driven approach enables you to make informed decisions about layout adjustments, employee training, and resource allocation.

Maintenance Purposes

Regular maintenance of stillages is essential to ensure their longevity and safety. Without proper tracking, it becomes challenging to keep track of maintenance schedules, leading to potential safety risks and costly damages. A robust stillage tracking system helps you stay on top of maintenance tasks, ensuring that stillages are inspected, repaired, and replaced as needed.

Saving Thousands with Smart Stillage Tracking

The Smart Stillage solution from Pathfindr can make a difference to any business that uses stillages, roll cages, reusable pallet, and moveable shelving in a variety of ways. Here are the top 3 ways in which Smart Stillage solution can make a big difference to your business.

Reduced Loss and Misplacement

By implementing stillage tracking, you drastically reduce the risk of losing or misplacing stillages. This not only saves valuable time but also prevents unnecessary repurchasing of lost stillages. Avoiding the cost of replacing misplaced items can result in significant savings for your business.

Increased Operational Efficiency

Efficient material flow is essential for meeting production deadlines and satisfying customer demands. Stillage tracking allows you to optimise the movement of materials, leading to streamlined processes and increased productivity. Enhanced efficiency translates into cost savings and higher revenue potential.

Preventive Maintenance

With a tracking system in place, you can proactively schedule and carry out preventive maintenance for your stillages. Regular inspections and timely repairs ensure that stillages remain in optimal condition, reducing the risk of accidents and damage to goods. This preventive approach saves you money on costly emergency repairs and potential liability claims.

Optimised Resource Allocation

Motion analysis data obtained from stillage tracking helps you identify areas of improvement in your material handling processes. By streamlining the flow of materials, you can better allocate resources and manpower, reducing unnecessary expenditures and maximising operational efficiency.
The misplacement and loss of stillages can prove to be a costly affair for any industrial facility. However, with the implementation of a robust stillage tracking system, you can avoid financial losses, increase operational efficiency, and ensure the safety and longevity of your stillages. By accurately tracking the location and motion of stillages, businesses can optimise material flow, schedule preventive maintenance, and make informed decisions to enhance overall productivity and profitability.

Investing in stillage tracking is not just about saving money; it is an investment in the smooth functioning of your operations and the long-term success of your business. Don’t let misplaced stillages cost you thousands; take control with a reliable stillage tracking solution today.

Why not book a meeting in with Alessandro today to see how Pathfindr’s Smart Stillage solution can help with your operations.